Focus on Roller Accessories, Adhere To High-quality Raw Materials To Create Excellent Quality

In the field of woodworking machinery, Shandong Alva Machinery Co., Ltd. has established an excellent brand image with more than 20 years of professional production history. Alva Machinery has always adhered to the persistent pursuit of quality, especially in the production of various roller accessories such as rotary cutters and rounding machines, insisting on using high-quality raw materials to provide customers with high-performance and long-life products.

I. Rich and diverse roller accessories products

Alva Machinery provides a comprehensive series of rotary cutter and rounding machine roller accessories to meet the diverse needs of different customers.

(I) Rotary cutter roller accessories

8-foot CNC veneer stripper roller: As a key equipment for the production of plywood, block board and other man-made board veneers, its rollers play an important role in the process of processing wood segments into continuous veneer strips. For example, the rollers of its double-roller feeding rotary rotary cutter have high precision, ensuring uniform thickness and standard size of veneers. The roller reducer adopts R87 helical gear reducer, and the screw feed reducer is also R87 helical gear reducer. With the Clipper reducer RV110 and the rubber roller reducer RV110, the power transmission is stable and efficient. At the same time, the chrome-plated roller is more wear-resistant, which greatly extends the service life of the roller and reduces the equipment maintenance cost of customers.

Spindle peeling machine roller: It can process large-diameter logs and occupies an important position in plywood production. For example, the spindle peeling machine model ALVA-8FT-VSVP can process logs up to Φ1600 mm in diameter. Its roller-related accessories are well designed, and the fast forward and reverse motors, knife motors, hydraulic motors, pressure roller motors, and wood loader motors work together to ensure the smooth progress of the peeling process. Different motor configurations, such as the minimum motor of 30 kW and the fast forward and reverse motors of 7.5 kW, meet the power requirements under different working conditions, and the stable operation of the roller accessories behind this is the key.

(II) Rounding machine roller accessories

Take the log debarking machine as an example, it is suitable for debarking and rounding logs with a length of less than 2700 mm. Its single roller reducer adopts R872 helical gear reducer, and the double roller reducer is also R872 helical gear reducer. This configuration is suitable for a variety of woods such as eucalyptus and mixed wood. The chrome-plated roller of the equipment is more wear-resistant, and can quickly and effectively remove the bark and complete the rounding of logs under hydraulic drive. Moreover, for India or other hot countries, it is also specially equipped with a log debarking machine air cooling system to prevent the hydraulic oil from overheating and ensure the normal operation of the equipment in a high temperature environment. The roller accessories are subjected to high-intensity friction and pressure throughout the entire process, and high-quality raw materials ensure their reliability.

II. Adhere to the use of good raw materials and cast the foundation of quality

Alva Machinery is well aware of the decisive influence of raw material quality on product performance. Therefore, in the production of roller accessories, it always strictly controls the raw material procurement link.

Strict selection of raw materials: When selecting metal materials, high-strength and wear-resistant steel is preferred. For example, the shaft of the rotary cutter roller is made of special alloy steel. After precision forging and processing, it has extremely high strength and toughness, can withstand huge torque and pressure, and ensure that it will not deform or damage under long-term, high-load working conditions. For the roller surface material that is in direct contact with the wood, such as the chrome plating layer, high-purity chromium raw materials are used. Through advanced electroplating technology, it is evenly covered on the roller surface to form a hard, smooth and corrosion-resistant protective layer, which effectively improves the wear resistance and service life of the roller.

Quality control of rubber and other auxiliary materials: In accessories involving rubber materials, such as rubber rollers, Alva Machinery selects high-quality rubber raw materials, which have good elasticity, wear resistance and anti-aging properties. In the production process, the formula and vulcanization process of rubber are strictly controlled to ensure that the rubber roller can maintain stable performance under different temperature and humidity environments, and provide reliable friction and pressure transmission for processes such as rotary cutting and rounding. At the same time, for some auxiliary materials, such as seals, bearings, etc., we also select high-quality products from well-known brands in the industry to ensure the sealing, rotation flexibility and stability of the entire roller accessory system.

3. Significant advantages brought by high-quality raw materials

(I) Improving product performance

Due to the use of high-quality raw materials, Alva Machinery's roller accessories have excellent product performance. Taking the rotary cutter roller as an example, the combination of high-precision processing and high-quality materials makes the thickness of the veneer cut out extremely uniform and the size standard, greatly improving the quality of plywood and other products. In terms of the rounding machine roller, the wear-resistant chrome-plated roller and stable power transmission accessories make the log peeling and rounding efficiency 15% higher than that of ordinary equipment, and the surface of the processed logs is smoother, providing a better foundation for subsequent processing procedures.

(II) Extending the service life of equipment

Roller accessories made of high-quality raw materials have a longer service life. Taking Alva Machinery's equipment as an example, the rollers of its rotary cutter and rounding machine have a service life of 2-3 years longer than similar products under normal use and maintenance conditions. This not only reduces the trouble of customers frequently replacing equipment accessories and reduces equipment downtime, but also saves customers a lot of equipment update and maintenance costs and improves production efficiency.

In the production of roller accessories such as rotary cutters and rounding machines, Alva Machinery has set a quality benchmark for the woodworking machinery industry with its rich and diverse product line and its persistence in high-quality raw materials. Choosing Alva Machinery's roller accessories means choosing high-performance, long-life and cost-effective products, providing a solid guarantee for the sustainable development of woodworking production enterprises.