Full-Automatic Hot Press

Automatic Hot Press: As an intelligent core equipment tailored for large-scale plate manufacturers, it features core advantages of "full-process unmanned intervention and large-scale efficient production".Integrating systems for intelligent feeding, automatic blank assembly, precise pressing and finished product conveying, it is suitable for mass continuous production of standard-sized plates such as 1220mm×2440mm, and serves as a key component of modern plate production lines.

Availability:

Quantity:



Inquire Add to Basket

Related Products

Product Description

/ Company Profile /

Shandong Alva Machinery Co., Ltd. has focused on the woodworking machinery field for 30 years. Adhering to the corporate tenet of "Creating value for customers and benefits for partners", the company takes "Product quality is produced, not inspected" as its core business philosophy. Every product undergoes research and development, practical application and strict quality inspection.

With reliable quality, its products have passed multiple international authoritative certifications including CE and SGS, and are sold well in both domestic and foreign markets. They not only occupy a significant position in the domestic woodworking machinery sector, but also successfully completed the installation and commissioning of veneer peeling machine production lines in Vietnam and other regions, helping local enterprises enhance their production capacity and market competitiveness.

Meanwhile, the company has established a comprehensive service system, providing services such as overseas equipment installation and commissioning, operator training, and 24-hour online consultation. Both the whole machine and key components are covered by warranty, with the after-sales team responding within 48 hours. In addition, the company offers product customization and personalized packaging services to fully meet the needs of customers at home and abroad.

/Product Image Display/

/Product Description/

Automatic Hot Press: As an intelligent core equipment tailored for large-scale plate manufacturers, it features core advantages of "full-process unmanned intervention and large-scale efficient production".

Integrating systems for intelligent feeding, automatic blank assembly, precise pressing and finished product conveying, it is suitable for mass continuous production of standard-sized plates such as 1220mm×2440mm, and serves as a key component of modern plate production lines.

/Product Advantages/

Full-process Intelligent Linkage: It seamlessly connects with front-end feeding machines and back-end cutting machines through the PLC central control system, realizing full-process automation of "plate conveying - blank assembly - pressing - finished product output" without manual intervention. The single-shift production efficiency is 80% higher than that of semi-automatic models, and 24-hour continuous operation is achievable.

Precise Control & Excellent Quality: Equipped with industrial-grade temperature and pressure sensors, it achieves a temperature control accuracy of ±1℃ and a pressure control error of ≤0.1MPa. Combined with the AI visual inspection system that monitors the plate pressing status in real time and adjusts process parameters automatically, the qualified rate of finished products is stably above 99.5%, complying with international plywood quality standards.

Energy Saving & Intelligent Maintenance: Adopting a waste heat recovery system, the heat utilization rate is increased to 90%, and energy consumption is 25% lower than that of semi-automatic models. Equipped with an equipment health monitoring module, it provides real-time early warning for faults of the hydraulic system and heating device. Cooperated with the remote operation and maintenance platform, the shutdown maintenance time is reduced by 60%.

/Product Advantages/

/Production Process/

1. Intelligent Material Preparation: The front-end automatic feeding machine receives production instructions from the MES system, automatically grabs veneers that meet the specifications (e.g., 1220mm×2440mm). After the AI visual inspection system confirms the veneer quality, the blank assembly is completed by the robot, and the blanks are sent to the feeding end of the hot press via the conveyor line.

2. Automatic Parameter Matching : The PLC central control system receives the process parameters issued by the MES system, automatically sets the hot pressing temperature (120-180℃), pressure (10-15MPa) and pressure holding time (30-150s), and starts the heat-conducting oil heating system simultaneously with a temperature control accuracy of ±1℃.

3. Automatic Feeding & Positioning: The chain conveyor system accurately feeds the blanks into the hot pressing chamber. The laser positioning device corrects the blank position (deviation ≤0.5mm), and the system automatically closes the airtight protective door after confirming the material position.

4. Fully Unmanned Pressing Process: The system completes pressure application, pressure holding and pressure relief according to the preset program. The pressure sensor feeds back data in real time; if overpressure/overtemperature occurs, it will automatically trigger an alarm and adjust parameters. The pressing process is remotely monitored by the central control room.

5. Automatic Finished Product Conveying: After the pressing is completed, the hot pressing chamber opens automatically. The finished products are sent to the cooling tunnel via the discharge conveyor line. At the same time, the AI visual inspection system detects the surface flatness of the finished products and the curing status of the glue layer, and the unqualified products are automatically diverted.

6. Intelligent Operation & Maintenance & Data Traceability: The system automatically records the pressing time, temperature, pressure and other data of each plate. The equipment health monitoring module feeds back the operation status of the hydraulic system and heating device in real time. When maintenance is required, it pushes early warning information to the operation and maintenance terminal. 24-hour continuous operation is available without manual on-duty shutdown.